Machine automatique à couper les textiles multicouches en tricot CNC

Instruction of Multi layer cnc textile cutting machine：

The intelligent cutting software is developed based on the self-developed high-end bus motion controller JuShaMotion. It has advanced functions such as cutting while walking, intelligent deviation correction, and constant pressure. It supports various cutting files such as CUT, PLT, and DXF, and can easily match various clothing CAD and software. Stable and reliable, powerful, and flexible in operation, it can be customized to develop and connect with MES and ERP systems, and can be customized to support the Internet of Things. The high-end bus motion controller JuShaMotion is developed based on the Kithara real-time system, uses Ethercat bus communication, independently develops motion control algorithms such as interpolation, electronic gear, speed look-ahead, and tangential follow, and customizes a variety of cutting algorithms for computer cutting machines.

High-precision real-time timer up to 20 kHz; “dedicated” real-time mode on an exclusive CPU core without interference from Windows; priority-based preemptive real-time multitasking; fast real-time using GigE Vision and USB3 Vision Image capture; real-time industrial image processing using Halcon or OpenCV; event-triggered raw Ethernet, UDP and TCP real-time communication at rates up to 40 Gbit/s; fast real-time data storage via NVMe SSD; analysis with MDF and PCAPng formats Layer-structured data storage; supports PCI, PCIe and PCMCIA boards, USB devices, serial COM ports (UART); supports 32 or 64-bit latest Windows versions; kernel-level code execution; supports C/C++ and Delphi (requires build local code); license management via online activation or USB dongle

The high-speed computerized multi-layer garment textile cutting machine uses an integrated frame structure of high-quality steel and a large-scale machining center. All installation reference surfaces are clamped and processed at one time to ensure that all installation points are accurate and stable, and are not easily deformed. There is no need for splicing and secondary adjustments during installation and use, and it can run when powered on. Significantly improve installation timeliness, reduce commissioning work, and provide more stable operating performance. The complete one-piece structure fundamentally solves the vibration offset caused by the high-speed movement of the cutting head, making the cutting more stable and ensuring the cutting accuracy.

Application :

Apparel Manufacturing: Used for cutting large quantities of garment pieces, primarily for cutting knitted and woven fabrics, such as T-shirt fabric, denim fabric, underwear fabric, and skirt fabric.

Automotive Interior and Seat Production: Cutting materials such as leather and foam.

Home Textiles and Toy Manufacturing: Used for cutting fabrics for sofa upholstery and toys.

Specialty Material Processing: Such as carbon fiber prepreg, aramid fiber, and industrial felt.

Features:

Cutter cooling device to reduce the high temperature generated during cutting, suitable for chemical fiber materials:

Vacuum adsorption: The vacuum adopts stepless speed change, and the negative pressure in the cutting area can reach -22K

Constant pressure real-time adjustment: The actual pressure value of the compressed air is monitored in real time through the sensor, and the system automatically performs suction compensation.

Collision quick reset device: the beam has a collision quick reset device, which effectively protects key parts and personal safety

Key components adopt world-class brands, global procurement, high-end configuration, good stability and durability;

Technical parameter of multiply fabric cnc cutting machine:

Advantages of our automatic multi layer textile cutting machine:

1 reciprocating cutting

The cutting head adopts micro-oil technology to reduce oil pollution. High-speed, high-torque servo motors are used for high-frequency vibration cutting, and the maximum speed of the high-efficiency cutting head can reach 6000 rpm, which greatly improves the cutting efficiency and stable power output, even for very soft knitted fabrics and thick denim fabrics All can be easily cropped.

2 Intelligent sharpening system of multi layer cnc fabric cutting machine

Select specific parameters according to different fabrics to automatically sharpen the knife without manual intervention to ensure that the knife is continuously sharp and can easily handle various fabrics. It can be set to only lift and sharpen the knife at the corner to ensure the cutting quality

3 Cutting in motion No gap cutting

Compared with the traditional fabric cutting method, cutting while moving, with the infrared marking instrument, there is no need for secondary positioning. While ensuring the cutting accuracy, it reduces the cutting time and the number of operators. The high-precision transmission accuracy effectively supports the one-time positioning of the fabric, and the equipment characteristics of full-page cutting without stopping or waiting. It improves cutting efficiency and helps enterprises maximize production capacity. It is a real cutting bed that cuts while moving.

For example: the length of the typesetting fabric is 20 meters, and the semi-automatic cutting machine needs to be fixed once to cut 2 meters through the window. In order to ensure the product quality, it will not overlap with the previous bed. When positioning, the general operator will leave a gap of 2 mm from the previous bed of fabric. Cause fabric waste.

According to incomplete statistics, for every 1mm increase in the gap between markers in garment production, 2% of the fabric will be wasted.

4 Smart and intelligent deviation correction

Through multiple sets of intelligent sensors near the cutter head, the intelligent correction technology helps the cutter head to continuously correct the cutting path during the cutting process, keep the cutter vertically up and down, ensure the consistency of the symmetrical piece and the upper and lower pieces, and accurately cut the perfect piece Pieces.

5 Real-time self-cleaning

During the use of the cutting bed, the waste embedded in the bristle brick and the drilling waste are cleaned in real time, which reduces the difficulty of cleaning, prolongs the service life, and improves the comfort of the cutting room

6 Multi-user management

Help enterprises to classify personnel and log in to the system with different permissions. First, simplify the operation process of employees, prevent misoperation, and make the operation more targeted; second, protect the technical information and process data of the enterprise, and prevent technology loss and data leakage caused by frequent employee turnover

7 Software Compatibility

The cutting machine application software independently developed by our company has complete independent intellectual property rights, can be continuously updated and upgraded during use, and is fully compatible with various CAD formats on the market, such as CUT, PLT, DXF, GGT, ISO, GBR, etc., you Don’t worry about file matching at all.